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Replacing Old Clay Oven
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WARNING / DISCLAIMER
THE INFORMATION ON THIS PAGE IS PROVIDED AS COURTSEY ONLY. WE ARE NOT LIABLE/RESPONSIBLE FOR ANY ERRORS / MISTAKES / MISPRINT / PROCEDURE ABOUT CHANGING THE CLAY OVENS.
 
EVERY TANDOOR IS MADE DIFFERENTLY AND ONLY THE TANDOORS BOUGHT FROM US CAN BE FIXED USING THE INSTRUCTIONS BELOW. IF YOU NEED SPECIFIC INSTRUCTIONS ON REPLACING OR BUILDING A TANDOOR OVEN, YOU MAY CONTACT US BY PHONE OR E-MAIL.

 
Step by Step
Instructions for Changing the Clay Oven in
Gas /Charcoal fired St. Steel Tandoor.
 
 
Clay Oven / Tandoor, St. Steel Tandoor

1. Check whether the Tandoor Oven is Cold (check by feeling the walls of the Clay Oven and
do not open the St. Steel Top Cover till its completely cold. ( Even from Inside ).

2. Open the Top of the Gas / Steel Tandoor with the Spanner and remove the Lid carefully.

3. Wear Protective Cotton / PVC Hand Gloves and cover your Nose &
        Mouth with a Cotton Cloth so you don't Inhale the Micro Fibers of Insulation.

4. Remove the Insulation from the sides of the Broken Tandoor Carefully and remember the
position the way it had been kept.

5. Dispose off  the Burnt / Black Colored Insulation and replace it with Fresh Insulation ( If
required)

6. Carefully, remove the Broken pcs of the Old Clay Oven from the Chassis of the Steel Body.

7. Now, Check the size of the New Clay Oven, you have ordered from the Company or Its
Distributors / Dealers or any other source.

8. If the Size of the Clay Tandoor is Big (in Height ) then you can cut the Clay Oven to size with
an Hand Saw and make to Size. If. the Tandoor Oven is Bigger in Width / Diameter than get it
replaced with the correct size of the Tandoor. ( While Ordering a Replacement Clay Oven,
you should give the Size of the Curre nt Tandoor :- Inner Diameter and Inner Height - from the
inside Bottom & center of the Tandoor ) This will ensure the Exact (nearly) Size of the Clay
Oven you need for your St. Steel /Gas Tandoor.

9. Remember that when U receive your New Clay Oven, U will have to Cut the mouth opening as
per the opening size of your Steel or Aluminum Tandoor Body. Pls. ensure the Exact size and
use a hand Saw for the purpose.

10. Put the New Clay Oven on the Black Perforated Iron Plate Chassis. Remember to check the
11. Put back the Insulation's you have removed from the side of the Clay Tandoor. Replace the
Burned out Insulation with any Insulation's available nearest your place or order from your
Local Distributor.

12. Put the Old insulation's around the oven first & the New Insulation afterwards. Ensure that
the entire area (tank around the Clay Oven ) is filled fully with the Insulation's.

13. Now apply on the Top of the Insulation, a thick coat of Fire Cement on top of your Insulation.
Let it dry for a while. Then put the Top St. Steel Cover and the Screws.

14. Apply a mixture of Mustard oil + Jaggery + yogurt (nicely Mixed ) on the walls of the Clay
Oven and let it dry for a while.

15. Put in approx. 5 Kgs of Wood Charcoal and let it burn completely for a few hours. Before
its nearing complete burning add another 5 Kgs & let it burn too. Do not add all the Charcoal
immediately in a single go as it can damage your Tandoor Beyond repair.

{ Remember, just like your Car's New Engine, your Clay Oven also needs running in.}

16. After you have done a Dry Run of your Tandoor for at least 5 / 6 hrs, your Tandoor is ready
to use as you want. ( We advise to use your Tandoor wisely & don't put all your Charcoal
Bag into the Tandoor for Burning. Remember when the Charcoal catches fire properly it wont take long.
You can start the Fire by putting in 8 - 10 Kgs at a Time.

17. The average Temp. of the Tandoor Oven is around 500 - 850 Deg. approx.

18. Contact Us for any Problems or if you need any other Clarification, information about our
Tandoors.

www.indiantandoors.com
Marwah Tools.
Off:- C1-A / 29-B, Janak Puri, New Delhi. Pin:- 110058. INDIA.
Tel:- 0091-11-25590231.
USA CONTACT :- MONY MARWAH
Cell: 702-358-3350.